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CPK 表单20140219_图文

双边容差
50

下单边容差(MIN)
'01 PSW'!A6

上单边容差 (MAX)
'01 PSW'!A14 '01 PSW'!D10 '01 PSW'!A8

稳定過程能力验证报告Cpk Report
日期/Date 品管部/Quality Department N/A
单位/Unit

公司名称/Firm Name 零件/Parts 设备/Machine 尺寸/Dimension
零件号/Parts No. 图号/ Drawing No. 设备号/Machine No. 描述/Description

健大Kenta 10235355-01 KSP-1501 Cav.1 146.11
正偏差/Positive

部门Department
零件描述/Parts Dscription 工程变更/Engineering change

mm
负偏差/Negative

工程规范/Engineering criterion

下规范限

145.760

公称尺寸

0.35 146.110

上规范限

0.35 146.460

过程信息/Process Message X图 链长度/Chain length 3 上升/Ascend 链数/Chain quantity 3 链长度/Chain length 3 下降/Descend 链数/Chain quantity 3 超出控制限/Overtop control limit 0
数据点的重要趋势/Data trend

描述性统计/Stat.descrition R图 3 0 3 0 0 样本个数次/Sample quantity 下规范限 (LSL) 公称尺寸 上规范限 (USL) 总和 平均值 (X) 最大值/Max 最小值/Min 小于下规范限的样本数 大于下规范限的样本数 20 平均极差 (R) 常数D2 (n=5) 上单边容差能力指数(CPU) 下单边容差能力指数 (CPL) 能力指数 (Cp) 过程能力 (Cpk) 能力比值 (CR) 20 均方差 (n-1) 均方差 (n) 方差 (n-1) 方差 (n) 性能指数 (PP) 性能比值 (PR) 性能指数 (Ppk) 20 管制上限( UCL) 管制下限(L CL) 管制上限( UCLr) 管制下限(L CLr)

平均值 (X图 )
146
146.2000

2
146.1500

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

2013.10.10 数值 / Data 100 145.7600 146.1100 146.4600 14609.4520 146.0945 146.2500 146.0000 0.0000 0.0000 0.1429 2.3260 1.9830 1.8150 1.8990 1.82 2.8490 0.0625 0.0622 0.0039 0.0039 1.8657 0.5360 1.78 146.1770 146.0121 0.3021 0.0000

146

146.1000

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

146.0500

146
146.0000

平均值

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

145.9500 1 0.3500
UCLx 2 AveX 3 LCLx

子组数
4 5 Data Values 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

直方图
30 26 25

极差 (R 图 )
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0

0.3000

20 17

18

频数

0.2500

15 12 10 9 7 9

0.2000

0.1500

0.143

极差

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20
5

0.1000 0 0.0500

0

1

1

0

子组数
0.0000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
矩形 UCLr AveR LCLr Data Values 分布形状

n Date Time 1 2 3 4 5
平均值/X 极差/R N

1 2013.10.10 8:00
146.10 146.03 146.07 146.13 146.12

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

146.00 146.08 146.12 146.16 146.14

146.10 146.05 146.03 146.05 146.06

146.08 146.18 146.16 146.00 146.21

146.12 146.10 146.02 146.06 146.07

146.03 146.14 146.08 146.01 146.07

146.02 146.08 146.12 146.13 146.11

146.21 146.20 146.02 146.03 146.20

146.17 146.02 146.08 146.21 146.15

146.09 146.03 146.02 146.02 146.25

146.10 146.03 146.07 146.13 146.12

146.00 146.09 146.12 146.16 146.13

146.10 146.05 146.03 146.05 146.06

146.08 146.15 146.19 146.00 146.21

146.12 146.13 146.02 146.06 146.07

146.03 146.05 146.08 146.01 146.07

146.02 146.08 146.12 146.13 146.11

146.21 146.20 146.02 146.11 146.16

146.11 146.02 146.08 146.14 146.15

146.17 146.03 146.11 146.02 146.23

146.090 0.100
O

146.100 0.160
T

146.058 0.070
E

146.126 0.210
S

146.074 0.100

146.066 0.130

146.092 0.110

146.132 0.190

146.126 0.190

146.081 0.234

146.090 0.100

146.100 0.160

146.058 0.070

146.126 0.210

146.080 0.110

146.048 0.070

146.092 0.110

146.140 0.190

146.100 0.130

146.111 0.214

備注/Remark:有下列現象時,可判為異常/ Abnormity description A. 有一點超出控制上限或下限時/one point will oveertop UCL or LCL; B. 連續七點上升或連續七點下降時/ containu seven points on the top or below with CL;C. 連續七點在控制中限下方或上方時/containu seven points will up or down with CL; D. 連續14點交替上升或下降時/containu fourteen points alternate up or down ;E. 明顯多於80%的點在控制中限的附近時/ more than 80% points near by CL; F 明顯少於40%的點在控制中限附近/ less than 40% points near by CL 當CPK持續半年大於1.67,或產量大於100萬PCS,可作為IPQC正常管控,不納入異常管制/ When CPK more than 1.67 in half years or yield more than one millionth PCS can be controled normally, and not bring into abnormity control.

備注/Remark:有下列現象時,可判為異常/ Abnormity description A. 有一點超出控制上限或下限時/one point will oveertop UCL or LCL; B. 連續七點上升或連續七點下降時/ containu seven points on the top or below with CL;C. 連續七點在控制中限下方或上方時/containu seven points will up or down with CL; D. 連續14點交替上升或下降時/containu fourteen points alternate up or down ;E. 明顯多於80%的點在控制中限的附近時/ more than 80% points near by CL; F 明顯少於40%的點在控制中限附近/ less than 40% points near by CL 當CPK持續半年大於1.67,或產量大於100萬PCS,可作為IPQC正常管控,不納入異常管制/ When CPK more than 1.67 in half years or yield more than one millionth PCS can be controled normally, and not bring into abnormity control.

1
" PPU PPL 1.94824 1.78321 146.00 146.03 146.06 146.09 146.13 146.16 146.19 146.22 146.25 146.28 AveX D11 M11 UCLx AveX LCLx UCLr AveR LCLr XGoUP XAcumUP XAcumDw XMaxUP XMaxDown XHMUps 146.095 UCLx LCLx 146.00 146.03 146.06 146.09 146.13 146.16 146.19 146.22 146.25 146.28 146.31 146.177 146.012 0.00 26.00 35.00 52.00 70.00 82.00 89.00 98.00 99.00 100.00 100.00 AJ04 AJ05 AJ06 AJ07 AJ08 AJ09 AJ10 AJ11 AJ12 AJ13 AJ14 Min Max 0 26 9 17 18 12 7 9 1 1 0 100 146.000 146.250 COUNTIF($B$40:$U$44,"<146") COUNTIF($B$40:$U$44,<146.03125) COUNTIF($B$40:$U$44,<146.0625) COUNTIF($B$40:$U$44,<146.09375) COUNTIF($B$40:$U$44,<146.125) COUNTIF($B$40:$U$44,<146.15625) COUNTIF($B$40:$U$44,<146.1875) COUNTIF($B$40:$U$44,<146.21875) COUNTIF($B$40:$U$44,<146.25) COUNTIF($B$40:$U$44,<146.28125) COUNTIF($B$40:$U$44,<146.3125) 146.000 146.250

AveR 0.143 UCLr 0.302 Diff 0.250 Data Values LCLr 0.000 Class 0.0313 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.177 146.095 146.012 0.302 0.143 0.000 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.095 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 146.012 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.302 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.143 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 1 0 1 0 0 1 1 0 0 1 1 0 1 0 0 1 1 0 1 0 0 0 0 0 1 0 1 0 0 1 2 0 0 1 2 0 1 0 0 1 2 0 1 0 0 0 0 0 0 1 0 1 2 0 0 1 2 0 0 1 0 1 2 0 0 1 0 1 2 3 4 5 3 AF29 3 AF30 3

XHMDws RGoUP RAcumUP RAcumDw RMaxUP RMaxDown RHMUps RHMDws sample #

3 1 1 0 3 AF36 3 AF37 0 0 1 0 0 1 1 1 0 0 0 1 1 1 0 0 0 1 1 1 0 0 0 1 1 1 0 0 0 1 1 1 0 0 0 1 1 1 0 0 0 1 0 0 2 1 1 0 1 2 0 0 0 1 1 1 0 0 0 1 0 0 2 0 0 3 0 0 4 0 0 5

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

Above UCLx Below LCLx Above UCLr Below LCLr XAbove XBelow RAbove RBelow XACounter XBCounter

0 0 0 0 0 1 0 1 0 1

AJ16 AJ17 AJ18 AJ19 1 0 1 0 1 1 0 1 0 1 1 1 1 0 1 0 1 1 0 1 0 1 1 1 0 1 0 1 1 2 0 1 0 1 1 3 1 0 1 0 1 1 1 0 1 0 2 1 0 1 1 0 1 1 0 1 0 1 1 2 1 0 1 0 1 1 0 1 0 1 1 1 1 0 1 0 1 1 0 1 0 1 1 1 0 1 0 1 1 2 0 1 0 1 1 3 1 0 1 0 1 1 1 0 0 1 2 1 1 0 1 0 3 1 0 1 0 1 1 1 0 1 0 1 1 2 0 1 0 1 1 3 0 1 0 1 1 4 0 1 0 1 1 5

RACounter RBCounter MaxXA MaxXB MaxRA MaxRB

0 1 3 5 3 5 3 5 3 5

1 1

1 1

1 1

1 1

1 2

1 3

1 1

2 1

3 1

1 1

1 1

1 1

1 1

1 1

1 2

1 3

1 1

1 1

1 1

1 1

1 2

1 3

1 4

1 5

consecutive data points above average X consecutive data points below average X consecutive data points above average R consecutive data points below average X


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