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IP01-B Final Inspection Protocol - GeneralProduct


Final Inspection Protocol – General Product
1 Product All kinds of products, which are not specified in other inspection protocol.

IP-01-B May-12-2003

2 Inspection Final Random Inspection - 100% of the shipment quantity must be produced before inspection can be started and at least 80% of the final product must be packed in export carton.

3 Sampling Plan According to Sampling & Inspection by Attribute Method ANSI/ASQC Z1.4-1993 (formerly known as MIL Std ABC-STD 105E) for selecting inspection sampling plan. If not otherwise specified, use Inspection level II. Acceptable quality level for Critical defect is 0 Major defect is 2.5 Minor defect is 4.0

4

Visual Inspection

Inspect products at a distance of 18” from eyes to check the product by the methods of vision and touch. (Inspection level II) Types of Defects Oil marks, dirt, rust or stains that cannot be removed Oil marks, dirt or stains that can be cleaned with a proper solution Surface with cracks or scratches longer than 5mm or in total more than 3 cracks or scratches Surface with cracks or scratches not longer than 5mm or in total not more than 3 cracks or scratches Sharp points Sharp edges Rough edges with feeling sharp Rough edges not feeling sharp Pitted surface – depression on the surface affect the overall cosmetic quality Pitted surface – depression on the surface not affect the overall cosmetic quality Broken pieces or chips Missing part Wobbling or rocking on flat surface Lids not fit into opening Deformation of shape Excessive glue Difference in dimensions Excessive flash Loose, non-secure part Uneven, excessive, over painting Sticker, label, printing, painting or surface finishing peeling or flaking off (3 M tape test, inspection level S1) Size, shape, appearance or color not match with reference sample Metal contamination For parts made of Glass or Crystal: Types of Defects Foreign substances in glass Settle wave Bubbles in glass Classification (per severity) Major Minor Major Minor Critical Critical Major Minor Major Minor Major Major Major or Minor Major or Minor Major or Minor Major or Minor Major or Minor Major or Minor Major or Minor Major or Minor Major or Minor Major or Minor Major

Classification (per severity) Major or Minor Major or Minor Major or Minor

Linmark Hardgoods Quality Assurance Procedure

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Final Inspection Protocol – General Product
Laps, folds in glass Uneven thickness For parts made of Ceramic, Porcelain, Stoneware, Plaster, Terracotta etc.: Types of Defects Uneven glaze coating thickness Bubbles or flaws on glaze coating Uneven wall thickness Incomplete glazing or holes Thick or thin spots Flaws such as scratch, chips or dirt etc. covered by glazing Glazing with poor scratch resistance Poor surface finishing or color shading For parts made of Metal: Types of Defects Rust, corrosion, oxidization on metal Uneven, over/under plating For parts made of Wood: Types of Defects Worm holes or knots in prominent areas Mold, decay on product Excessive damp on product (acceptable limit 8% - 14%) Splinters on surface For parts made of Fabric: Types of Defects Holes, flaws and tears Uneven or loose weaving Shading within one piece: greater than grey scale rating of 3 less than grey scale rating of 3 – 4 Shading within pieces in one set: greater than grey scale rating of 3 less than grey scale rating of 3 – 4 Permanent stains, soiling and dirt Harsh handfeel from dyeing Untrimmed and loose thread ends Open seams of: more than 2 stitches less than or equal to 2 stitches Poor thread tension causing ripples Insufficient seam bite causing separation of fabric Pressing: burn marks Excessive shine from overpressing Uneven hems Insufficient stitches per inch along hems and seams Wavy, overlapped or double stitching Fabric free from objectionable odours Thread colour mismatched to fabric Print defects, including poor registration Sewing or Care label insecurely attached, incorrect or missing

IP-01-B May-12-2003
Major or Minor Major or Minor

Classification (per severity) Major or Minor Major or Minor Major or Minor Major Major or Minor Major or Minor Major or Minor Major or Minor

Classification (per severity) Major or Minor Major or Minor

Classification (per severity) Major or Minor Major or Minor Major or Minor Major or Minor

Classification (per severity) Major or Minor Major or Minor Major Minor Major Minor Major Minor Minor Major Minor Minor Major Major Minor Major Minor Minor Major or Minor Minor Major or Minor Major or Minor

Linmark Hardgoods Quality Assurance Procedure

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Final Inspection Protocol – General Product

IP-01-B May-12-2003

5

Function Testing

Check function of product according inspection information/product description on display box at inspection level S1. Types of Defects Failure to perform as described or expected. Classification (per severity) Major or Minor

6

Assembly Inspection

Assemble product according to instruction (if supplied with product) at inspection level S1. Types of Defects Assemble pieces not fit together Unstable construction Check visual quality according to section 4 Visual Inspection Check product function according to section 5 Function Testing Classification (per severity) Major or Minor Major or Minor Major or Minor Major or Minor

7

Internal Construction Check

Perform internal construction check on one unit for workmanship and components. Construction must be acceptable. Note : ? Please refer to Linmark Final Inspection Protocol : Toys and Game IP-02 for detail defect classification and other testing (where applicable) if the product is child appealing. ? Please refer to Linmark Final Inspection Protocol : Plush toys and dolls IP-03 for detail defect classification and other testing (where applicable) if the product is child appealing.

Linmark Hardgoods Quality Assurance Procedure

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